PBT Works, s.r.o. - Cleaning & Printing Technology and Machines for Electronic Assembly
 
CLEANING WITH SuperSWASH pcb smt microelectronics stencil misprint cleaning machines
 

CLEANING WITH HyperSWASH

  • Exceptional concept of multiple configuration
  • TWINGO for the highest performance
  • COMBO for maximum cleaning capacity
  • Closed Loop Zero Drain system
  • Linear Direct Spray
  • Linear Tangent Spray
  • Effective Hot Air Knife Direct Dry
  • Illuminated chamber
  • Glass door panel for visual control
  • 3 fully separated liquid loops
  • 100% closed loop filtration
  • Two self-sustaining rinse loops
  • Advanced options of water utilization
  • Adaptive rinse water quality control
  • Various cleaning agent compatibility
  • Low consumption of chemicals and water
  • Standard and customized PCBA fixtures
  • Touchscreen interface with Windows OS
  • Multilanguage selection
  • Statistical process control (SPC)
  • Data logging and barcode traceability
  • AAD Automatic adaptive dosing of cleaning agent
  • Concentration sensor ZESTRON® EYE or KYZEN ANALYST™

USABLE SPACE

HyperSWASH cleaning machine single box 80 EN
HyperSWASH cleaning machine single box 150 EN
HyperSWASH cleaning machine twingo 50 50
 
 
 
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Filter in HyperSWASH
 

 

 

 

FILTRATION

  • Developed to match modern cleaning agents

  • Wash loop is closed and fully filtrated process

  • Filtration extends the bath life to lower the process costs

  • Various efficient ways of processing contaminated rinse loop water

  • Rinse loops are flexible by design to meet various process and environmental requirements
 
 

INTEGRATED CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint exceptionally compact
  • First rinse filtration fully separated from second rinse
  • Special patented filtration strategy for the highest flow
  • Ideal for zero drain requirements

INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines HyperSWASH
HyperSWASH INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

EXTERNAL CASCADE FILTRATION

  • Regular refresh of DI water from external source to second rinse tank
  • Regularly drains used water from the first rinse tank
  • Just small dose of high quality DI water needed to keep the highest quality of rinse
  • Adapted for high volume cleaning when external filtration is available

EXTERNAL CASCADE FILTRATION pcb smt microelectronics stencil misprint cleaning machines HyperSWASH
HyperSWASH EXTERNAL CASCADE  FILTRATION pcb smt microelectronics stencil misprint cleaning machines
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HyperSWASH clamping
 

 

 

 

CLAMPING

  • Wide range of standard fixtures and adaptors for any types of PCBAs

  • PBT Works can additionally custom design any special clamping fixture required

 
 

TWINGO DOUBLE FRAME HOLDER

  • Configuration for the highest performance
  • Stainless telescopic adapter to hold two frames
  • Easy handling of frames outside the chamber

TWINGO DOUBLE FRAME HOLDER pcb smt microelectronics stencil misprint cleaning machines
TWINGO DOUBLE FRAME HOLDER pcb smt microelectronics stencil misprint cleaning machines
 

COMBO MULTI LEVEL BASKET

  • Unique design for required number of baskets
  • Stainless wire racks in each basket to accommodate high amount of electronic assemblies
  • Best for high volume cleaning
  • Quick and easy loading of PCBAs
  • Customization available

COMBO MULTI LEVEL BASKET pcb smt microelectronics stencil misprint cleaning machines
COMBO MULTI LEVEL BASKET pcb smt microelectronics stencil misprint cleaning machines
 

BASKETS FOR ANY PCBA

  • Stainless wire baskets for quick and easy loading of PCBAs
  • Available in various sizes
  • Quick exchange of basket types - no tool needed

BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines
BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines
 

HORIZONTAL BARS WITH SPRINGS

  • According to IPC 610, PCBAs shall be handled by the edges which are generally technologically missing
  • PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
  • Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
  • Bars are quickly and easily adjustable in vertical direction with no need of tool

HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines
HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines
 

SLIDE-IN FIXTURES FOR SINGLE FORMATS

  • Vertical bars with plastic slide-in fixtures can speed up the loading process
  • Easy and quick operation
  • Precisely adjustable spacing in-between bars
  • Plastic slide-in fixtures available in various dimensions
  • Only available upon request

FAST SLIDES FOR SINGLE FORMATS pcb smt microelectronics stencil misprint cleaning machines 1
FAST SLIDES FOR SINGLE FORMATS pcb smt microelectronics stencil misprint cleaning machines
 

FIXTURES FOR CERAMICS

  • Ceramic substrates can be secured on specially designed bars with wire springs for firm yet fine fixation
  • Frame with fixed bar spacing offers gentle handling
  • Available only upon request

FIXTURES FOR CERAMICS pcb smt microelectronics stencil misprint cleaning machines 1
FIXTURES FOR CERAMICS pcb smt microelectronics stencil misprint cleaning machines
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HyperSWASH display graphs
 

 

 

 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process

  • HyperSWASH software provides very detailed programming

  • Full range of data monitoring to assure high repeatability of results

 
 

ILLUMINATED CHAMBER

  • Full size glass door panel allows for complete visual control
  • LED enlightenment of machine chamber as unique feature of HyperSWASH
  • Cleaning process can be directly monitored and quickly optimized either for speed or for best results

ILLUMINATED CHAMBER HyperSWASH detail pcb smt microelectronics stencil misprint cleaning machines
ILLUMINATED CHAMBER HyperSWASH pcb smt microelectronics stencil misprint cleaning machines
 

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Indication of real level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log
  • All process parameters can be easily viewed in graphs
  • OS available in several different languages

INTUITIVE TOUCHSCREEN INTERFACE pcb smt microelectronics stencil misprint cleaning machines
INTUITIVE TOUCHSCREEN INTERFACE pcb smt microelectronics stencil misprint cleaning machines
 

BAR CODE TRACEABILITY

  • Barcode reader for product identification
  • Automatic selection of cleaning program through barcode
  • Complete archiving of barcodes with process parameters
  • Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)

BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines 1
BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING ZESTRON® EYE

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
  • Data from ZESTRON® EYE are fully integrated in the machine software
  • Designed for ZESTRON cleaning agents
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING ZESTRON EYE pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH ZESTRON EYE pcb smt microelectronics stencil misprint cleaning machines
 

CONCENTRATION MONITORING KYZEN ANALYST™

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen

CONCENTRATION MONITORING KYZEN pcb smt microelectronics stencil misprint cleaning machines
CONCENTRATION MONITORING WITH KYZEN ANALYST pcb smt microelectronics stencil misprint cleaning machines
 

AUTOMATIC ADAPTIVE DOSING

  • Applicable for absolute control of wash process
  • Automatic system ensures stable concentration of cleaning agent
  • AAD unit integrated inside the machine body
  • Can be added to cleaning machine additionally
  • The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
  • Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines
SuperSWASH AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines

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