PBT Works, s.r.o. - Cleaning & Printing Machines for Electronic Assembly
 
CLEANING WITH SuperSWASH pcb smt microelectronics stencil misprint cleaning machines
 

CLEANING WITH SuperSWASH

  • Ultimate cleaning performance
  • Easy operation
  • Zero drain concept
  • Linear direct spray for equal washing
  • Hot air knife direct dry
  • Illuminated glass door chamber for visual process control
  • Quick changover to Twingo - double capacity configuration
  • Wide range of standard and customized PCBA fixtures
  • Clamping for all types of stencils
  • Simple detailed programming
  • Complete datalogging and bar code traceability
  • Up to 3 fully separated liquid loops
  • Low consumption of chemicals and water
  • Outstanding options of water utilization
  • Adaptive rinse water quality control
  • Automatic chemical concentration control

USABLE SPACE

SuperSWASH cleaning machine single box 80 EN
SuperSWASH cleaning machine single box 150 EN
SuperSWASH cleaning machine twingo 50 50
 
 
 
Slider begining
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated
  • Various ways of processing of contaminated rinse loop water
  • Rinse loops in SuperSWASH are flexible by design and meet all process and environmental requirements

INTEGRATED CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint as small as possible
  • First rinse filtration fully separated from second rinse filtration
  • Perfect for low volume cleaning and zero drain requirements

INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated.
  • Various ways of processing of contaminated rinse loop water.
  • Rinse loops in SuperSWASH are flexible by design and meet all process and environmental requirements.

INTEGRATED SEMI-OPEN FILTRATION

  • Semi-open first rinse loop
  • Integrated second rinse chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Ideal for middle volume cleaning with possible draining of rinse water

INTEGRATED SEMI OPEN FILTRATION superswash pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH INTEGRATED SEMI OPEN FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated.
  • Various ways of processing of contaminated rinse loop water.
  • Rinse loops in SuperSWASH are flexible by design and meet all process and environmental requirements.

EXTERNAL CLOSED FILTRATION

  • External closed loop high capacity chemical filters
  • First rinse filtration fully separated from second rinse filtration
  • Optimal for high volume cleaning and zero drain requirements

EXTERNAL CLOSED FILTRATION superswash pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH EXTERNAL CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
Slider begining
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

BASKETS FOR ANY PCBA

  • Stainless wire baskets for quick and easy loading of PCBAs
  • Available in various sizes
  • Quick exchange of basket types - no tool needed

BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines MiniSWASH II
BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

HORIZONTAL BARS WITH SPRINGS

  • According to IPC 610 PCBAs shall be handled by the edges which are generally technologically missing
  • PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
  • Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
  • Bars are quickly and easíly adjustable in vertical direction with no need of tool

HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines MiniSWASH II
HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

FAST SLIDE-IN FOR SINGLE FORMATS

  • Ideal for high volume cleaning of PCBAs
  • Vertical bars with plastic slide-ins can speed up the loading process
  • Easy and quick operation
  • Precisely adjustable spacing in-between bars
  • Plastic U-shape slides available in various dimensions
  • Only available upon request

FAST SLIDES FOR SINGLE FORMATS pcb smt microelectronics stencil misprint cleaning machines 1
FAST SLIDES FOR SINGLE FORMATS pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

FIXTURES FOR CERAMICS

  • Ceramic substrates can be secured on specially designed bars with wire springs
  • Frame with fixed bar spacing

FIXTURES FOR CERAMICS pcb smt microelectronics stencil misprint cleaning machines 1
FIXTURES FOR CERAMICS pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

CUSTOMIZED FIXTURES

  • PBT Works can custom design and deliver any special fixture required for any substrate, assembly or other

CUSTOMIZED FIXTURES pcb smt microelectronics stencil misprint cleaning machines 1
CUSTOMIZED FIXTURES pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Conventional framed stencils and screens fit directly into the bulit-in adjustable clamping.
  • PBT Works can additionally custom design any special clamping fixture required.

DEK VECTORGUARD HOLDER

  • Slide-in adaptor for DEK VectorGuard stencil
  • Fast changeover of stencil by tilt joint directly in the machine chamber

DEK VECTOR GUARD HOLDER pcb smt microelectronics stencil misprint cleaning machines MiniSWASH II
DEK VECTOR GUARD HOLDER pcb smt microelectronics stencil misprint cleaning machines
Slider begining
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH provides very detailed programming and full range of monitoring and control options to assure high repeatibility of results

ILLUMINATED GLASS DOOR

  • Full size glass door and illuminated wall are unique features of SuperSWASH
  • Cleaning process can be visually monitored and quickly optimized either for speed or for best results

ILUMINATED GLASS DOOR pcb smt microelectronics stencil misprint cleaning machines 1
ILUMINATED GLASS DOOR pcb smt microelectronics stencil misprint cleaning machines
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH provides very detailed programming and full range of monitoring and control options to assure high repeatibility of results

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parametres (time, temperature, pressure, conductivity-resistence etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Indication of minimal level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • All important process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log
  • OS available in several different languages
INTUITIVE TOUCHSCREEN INTERFACE pcb smt microelectronics stencil misprint cleaning machines
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH provides very detailed programming and full range of monitoring and control options to assure high repeatibility of results

BAR CODE TRACEABILITY

  • Optional bar code reader for product identification
  • Automatic selection of the cleaning program after scanning the bar code
  • Complete archiving of bar codes with process parametres

BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines 1
BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH provides very detailed programming and full range of monitoring and control options to assure high repeatibility of results

CONCENTRATION MONITORING

  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Digital concentration sensor ZESTRON® EYE enables precise measurement in real time
  • Data from ZESTRON® EYE are fully integrated in the software of the machine
  • All process parameters can be set and operated on machine touchscreen
CONCENTRATION MONITORING pcb smt microelectronics stencil misprint cleaning machines
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • SuperSWASH provides very detailed programming and full range of monitoring and control options to assure high repeatibility of results

AUTOMATIC ADAPTIVE DOSING

  • Applicable for external control of wash process
  • Adaptable system ensures stable concentration of the cleaner
  • The unit refills the wash tank by preset concentration of the cleaning agent by mixing the concentrate from a can with DI water from external source or generated by the unit
  • Adaptive concentration control and dosing of cleaning agent with integrated ZESTRON® EYE management

AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines 1
SuperSWASH AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines

SuperSWASH Sales Downloads

SuperSWASH Service Downloads