Operator loads pushcart manually into the chamber. Optimal cost effective solution for the typical SMT productions.
High capacity flexible maintenance cleaning system is able to utilise all up-to-date automation technology and MES connection. Handling of numerous or heavy objects can be eased by using the pushcart. Ideal for high throughput.
Application: Pallets, Filters, Magazines
Capacity: High Volume
Contamination Solubility: Moderate to Hard
Handling with the parts to clean is simple and safe. Soldering pallets or SMT oven filters are reloaded on the puscart while the machine is cleaning another batch. This eliminates downtime and provides comfortable time for reload. Operators do not need to lift and carry frames or baskets between reloading place and the machine.
Operator loads pushcart manually into the chamber. Optimal cost effective solution for the typical SMT productions.
Quality cleaning requires perfect filtration and minimal cross-contamination. Each PBT cleaning machine uses a separate closed loop pump and filtration system for each individual process step.
Machine washes parts by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.
Machine performs short initial pre-rinse with the ready Rinse Water, pumps it out, and refills the tank with the external Rinse Water. Optimal setup for cost/quality balance in high volume cleaning.
Machine performs first rinse down to required quality level using automatic water level and quality control.
Machine dries parts by powerfull high flow hot air drying system.
The HyperCLEAN has the largest chamber of any PBT machine and therefore is ideal for standard batch cleaning. Thanks to the quick-change clamping and nozzle system, the HyperCLEAN can be easily adapted to clean parts of any size and shape.
Short pushcart configuration for heavy contaminated parts with oscillation of the basket ensures better cleaning results.
For high volume cleaning of large size Solder Pallets, SMT Oven filters and other mechanical parts.
Long pushcart configuration for regular cleaning without oscillation.
Longer pushcart accommodates more pallets, magazines and other mechanical parts than Short.
Cleaning process is sensitive to many variables.
Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.
The square layout of the fixed nozzles and the oscillating basket ensure highly reproducible cleaning results for every position of the part to be cleaned in the chamber.
The extremely efficient hot air drying system reduces drying time to a minimum.
The pressure and flow on the spray nozzles are continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Perfect cleaning result requires detailed programming, quick visual and parametric evaluation of the entire process.
HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the traceability file and for automatic cleaning program selection.
Requires usage of basic cart.
Usable space for cleaned parts, including the selected clamping system with possible oscillation.
Usable space for cleaned parts, including the selected clamping system without oscillation.
Various sizes of simple, but robust separators for soldering pallet cleaning.
