A pushcart is used to load and unload the batch into and out of the chamber.
High capacity defluxing machine ideal for low mix production.
Best for well matching cleaner and flux combinations.
Application: PCB Assemblies
Capacity: High Batch Volume
Contamination Solubility: Easy to Hard
Handling the parts to be cleaned is simple and safe. The PCBAs can be loaded onto another cart while the machine cleans the first batch. This eliminates the need for the operator to lift and carry frames or baskets between the reloading point and the machine.
A pushcart is used to load and unload the batch into and out of the chamber.
Quality cleaning requires perfect filtration and minimal cross-contamination. Each PBT cleaning machine uses a separate closed loop pump and filtration system for each individual process step.
The PCBs mounted in the oscillation basket are cleaned from above and below with a water-based cleaner using a fixed spray nozzle system in a fully closed loop through full mechanical filtration.
Machine performs short initial pre-rinse with the ready Rinse Water, pumps it out, and refills the tank with the external Rinse Water. Optimal setup for cost/quality balance in high volume cleaning.
The machine performs the first rinse to the desired quality level by automatically checking the water level and quality.
The machine performs a second rinse with high purity deionized water to the desired conductivity. It continuously regenerates the water through integrated 39 l carbon and mixbed filters.
The machine dries using a high-performance hot air system.
The HyperCLEAN has the largest chamber of any PBT machine and therefore is ideal for standard batch cleaning.
System uses double row baskets for pcb batch cleaning. The top, middle and bottom spray nozzles cover the entire surface of the chamber.
Short is a version of pushcart that offers oscillation of the basket for better cleaning results.
Cleaning process is sensitive to many variables.
It is essential to monitor all process parameters such as temperature, pressure/flow, concentration, conductivity and time. A perfect PCBA cleaning result requires a short but powerful spray technology and a fast but thorough drying process.
The square layout of the fixed nozzles and the oscillating basket ensure highly reproducible cleaning results for every position of the part to be cleaned in the chamber.
The extremely efficient hot air drying system reduces drying time to a minimum.
The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.
The pressure and flow on the spray nozzles are continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Water-based cleaners are mixtures of organic concentrate and deionised water. The optimum chemistry and its concentration is selected using the PBT Glass Test Board and confirmed by testing actual PCBA samples. The PBT machines then have several options to automatically monitor and/or control the concentration of the washing liquid in real time.
Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.
Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software.
Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.
Perfect cleaning result requires detailed programming, quick visual and parametric evaluation of the entire process.
HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy thanks to the large glass door and illuminated chamber.
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.
The clamping is inserted directly into the pushcart.
Usable space for cleaned parts, including the selected clamping system with possible oscillation.
For batch cleaning of standard PCBAs. Adjustable separators allow quick fixation.
