PCBAs are reloaded on the dedicated reloading stand. Operators reloads frames directly into machine chamber. This minimizes downtime to zero and provides comfortable time for reload.
Ideal machine for customers looking for the best cleaning results without the need for automation or very high throughput. Best solution for medium to low quantity of complex products that need to be cleaned perfectly.
Application: High Density SMD Assemblies
Capacity: Low to Medium Volume
Contamination Solubility: Easy to Hard
Handling with the parts to clean is simple and safe.
PCBAs are reloaded on the dedicated reloading stand. Operators reloads frames directly into machine chamber. This minimizes downtime to zero and provides comfortable time for reload.
Cleaning quality requires perfect filtration and minimal cross contamination. Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.
Machine washes parts by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.
Machine performs first rinse down to required conductivity level using integrated 16L carbon and mixbed filters. First rinse tank lifetime can be extended by connecting to external DI-water input and drain.
Machine performs second rinse with high purity deionized water down to the required conductivity. It reclaims water continuously through integrated 16L carbon and mixbed filters.
Machine dries parts by linear hot air knife with partical filtration intake.
SuperSWASH can be asily adjusted for cleaning any size and shape of parts due to quick exchangeable system of clamping and nozzles.
For electronic assemblies with high components, the single provides maximal products space by maintaining high performance cleaning of SuperSWASH Linear Spray system. Excells in removing very hard residues from low standoff components.
Machine cleans two frames in at once. Perfect for standard PCBA height. Gives the highest throughput and perfect cleaning results. Excells in removing very hard residues from low standoff components.
Cleaning process is sensitive to many variables.
Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.
Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio
Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying. In many applications can be used as efiicient chemical isolation between wash and rinse.
The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.
The pressure on the spray nozzles is continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.
Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.
Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software.
Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.
Perfect cleaning result requires detailed programming, quick visual and parametric evaluation of the entire process.
HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.
Requires usage of basic frame. Most efficient positioning for PCBA claeaning.
Maximal usable space for cleaned parts including specifically selected clamping.
Various sizes of precise welded baskets. Basic positioning solution for any part to clean.
Special plastice slide-in slots for quick reloding. Perfect for high volume cleaning of the same sized PCBAs
Special springs for clamping PCBAs with perfectly balanced grip force.
