For high volume rapid cleaning of stencils.
High capacity, durable stencil, squeegee and misprinted PCB cleaning machine. Suitable for larger production facilities. Able to clean 10 stencils per hour.
Application: High Precision SMD Stencils, Wafer Stencils, Squeegees
Capacity: High Volume
Contamination Solubility: Hard
Cleaning quality requires perfect filtration and minimal cross contamination. Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.
Machine washes Stencils by linear spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.
Machine performs first rinse by separated closed loop. Machine automatically exchanges part of the rinse water after each cycle to maintain its quality.
Machine dries parts by linear hot air knife with partical filtration intake.
HyperSWASH can be asily adjusted for cleaning any size and shape of parts due to quick exchangeable system of clamping and nozzles.
For high volume rapid cleaning of stencils.
Cleaning process is sensitive to many variables.
Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.
Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio.
Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying. In many applications can be used as efiicient chemical isolation between wash and rinse.
The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.
The pressure on the spray nozzles is continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.
Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.
Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.
Monitors and analyzes washing liguid concentration of most cleaning agent brands in real-time. Calibrated for many Kyzen products as well as others. The measuring system is fully integrated into the control software.
Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.
Perfect cleaning result requires detailed programming, quick visual and parametric evaluation of the entire process.
HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.
Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber. Back Light Wall helps to check stencil apertures cleanliness directly in the machine.
Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.
Requires usage of basic frame. Most efficient positioning for PCBA claeaning.
Maximal usable space for cleaned parts including specifically selected clamping.
Simple slide-in adaptor for Vector Guard insertion frame.
