PBT Works, s.r.o. - Cleaning & Printing Machines for Electronic Assembly
 
CLEANING WITH Compaclean pcb smt microelectronics stencil misprint cleaning machines
 

CLEANING WITH CompaCLEAN

  • Short cycle time
  • High volume batch size
  • Zero drain concept
  • Small footprint
  • Uniform spray coverage with high stroke oscillating rack
  • Powerful hot air dryer
  • Easy operation
  • Wide range of standard and customized PCBA fixtures
  • Simple yet detailed programming
  • Complete datalogging and optional bar code traceability
  • Up to 3 fully separated liquid loops
  • Very low consumption of chemicals and water
  • Outstanding options of water utilization
  • Adaptive rinse water quality control by cleanliness threshold
  • Automatic chemical concentration control

USABLE SPACE

CompaCLEAN cleaning machine single box 500 EN
CompaCLEAN cleaning machine twingo 220 220 EN
 
 
 
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FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated
  • Various ways of processing of contaminated rinse loop water
  • Rinse loops in CompaCLEAN are flexible by design and meet all process and environmental requirements

INTEGRATED CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint as small as possible
  • First rinse filtration fully separated from second rinse filtration
  • Perfect for middle volume cleaning and zero drain requirements

INTEGRATED CLOSED FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN INTEGRATED CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated
  • Various ways of processing of contaminated rinse loop water
  • Rinse loops in CompaCLEAN are flexible by design and meet all process and environmental requirements

EXTERNAL CLOSED FILTRATION

  • Integrated chemical filters keep the machine footprint as small as possible
  • First rinse filtration fully separated from second rinse filtration
  • Perfect for middle volume cleaning and zero drain requirements

INTEGRATED CLOSED OPEN FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN EXTERNAL CLOSED FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated
  • Various ways of processing of contaminated rinse loop water
  • Rinse loops in CompaCLEAN are flexible by design and meet all process and environmental requirements

INTEGRATED SEMI-OPEN FILTRATION

  • Integrated second rinse chemical filters
  • Semi-open first rinse loop
  • First rinse filtration fully separated from second rinse filtration
  • Perfect for middle volume cleaning with available drainage of rinse water

INTEGRATED SEMI OPEN FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN INTEGRATED SEMI OPEN FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated
  • Various ways of processing of contaminated rinse loop water
  • Rinse loops in CompaCLEAN are flexible by design and meet all process and environmental requirements

EXTERNAL CASCADE FILTRATION

  • Regularly refills fresh DI water from external source to second rinse tank
  • Regularly drains used water from the first rinse tank
  • Perfect for high volume cleaning when external filtration is available

EXTERNAL CASCADE FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN EXTERNAL CASCADE FILTRATION pcb smt microelectronics stencil misprint cleaning machines
 

FILTRATION OPTIONS

  • Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated
  • Various ways of processing of contaminated rinse loop water
  • Rinse loops in CompaCLEAN are flexible by design and meet all process and environmental requirements

EXTERNAL FILTRATION

  • Regularly refills fresh DI water from external source to rinse tank
  • Regularly drains used water from rinse tank
  • Perfect for high volume maintenance cleaning

SEMI OPEN FILTRATION compaclean pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN EXTERNAL FILTRATION pcb smt microelectronics stencil misprint cleaning machines
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CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

RACK FOR PCBAs

  • Stainless wire basket for quick and easy loading of PCBAs
  • Quickly adjustable separators – clamping tools
  • Variety of clamping tools to match any PCBA size

RACK FOR PCBAs pcb smt microelectronics stencil misprint cleaning machines 1
BASKETS FOR MISPRINT AND PCBA pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

DOUBLE CAPACITY RACK FOR PCBAs

  • Additional stainless wire basket doubling the batch size
  • Quickly adjustable separators – clamping tools
  • Fits on top of the basic basket
  • Variety of clamping tools to match any PCBA size

DOUBLE CAPACITY RACK FOR PCBAs pcb smt microelectronics stencil misprint cleaning machines 1
DOUBLE CAPACITY RACK FOR PCBAs pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

HORIZONTAL BARS WITH SPRINGS

  • Fully adjustable fixture for very small PCBAs
  • Improves spray effect on complicated assemblies
  • Fits the basic basket

HORIZONTAL BASKET WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines 1
HORIZONTAL BARS WITH SPRINGS pcb smt microelectronics stencil misprint cleaning machines
 

CLAMPING OPTIONS

  • Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
  • PBT Works can additionally custom design any special clamping fixture required

RACK FOR SOLDERING PALLETS

  • Stainless wire basket for quick and easy loading of pallets
  • Quickly adjustable separators matching any size

RACK FOR SOLDERING PALLETS pcb smt microelectronics stencil misprint cleaning machines 1
RACK FOR SOLDERING PALLETS pcb smt microelectronics stencil misprint cleaning machines
 
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PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • Detailed programming and full range of monitoring and control options to assure high repeatibility of results

GLASS DOOR AND ILLUMINATED CHAMBER

  • Glass door with illuminated chamber are optional features of CompaCLEAN
  • Cleaning process can be visually monitored, therefore quickly optimized either for speed or for best results

GLASS DOOR AND ILLUMINATED CHAMBER pcb smt microelectronics stencil misprint cleaning machines 1
GLASS DOOR AND ILLUMINATED CHAMBER pcb smt microelectronics stencil misprint cleaning machines
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • Detailed programming and full range of monitoring and control options to assure high repeatibility of results

INTUITIVE TOUCHSCREEN INTERFACE

  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process paramatres (time, temperature, pressure, conductivity-resistence etc.)
  • Process steps may contain up to 5 substeps for perfect setup
  • Machine continuously measures the minimal level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • All important process messages, warnings and errors are clearly displayed
  • All parameters and messages are saved on a simple log based on a timeline
  • OS available in several different languages
INTUITIVE TOUCHSCREEN INTERFACE pcb smt microelectronics stencil misprint cleaning machines
 

PROCES CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • Detailed programming and full range of monitoring and control options to assure high repeatibility of results

BAR CODE TRACEABILITY

  • Optional bar code reader for better product identification
  • Automatic selection of the cleaning program after scanning the bar code
  • Complete archiving of bar codes including process parametres

BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines 1
BAR CODE TRACEABILITY pcb smt microelectronics stencil misprint cleaning machines
 

PROCESS CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • Detailed programming and full range of monitoring and control options to assure high repeatibility of results

CONCENTRATION MONITORING

  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Digital concentration sensor ZESTRON® EYE enables precise measurement in real time
  • Data from ZESTRON® EYE are fully integrated in the software of the machine
  • All process parameters can be set and operated on machine touchscreen
CONCENTRATION MONITORING pcb smt microelectronics stencil misprint cleaning machines
 

PROCES CONTROL FEATURES

  • Top quality cleaning requires powerful and perfectly stable process
  • Detailed programming and full range of monitoring and control options to assure high repeatibility of results

AUTOMATIC ADAPTIVE DOSING

  • Applicable for external control of cleaning process
  • Adaptable system ensures stable concentration of the cleaner
  • Unit refills the wash tank by preset concentration of the cleaning agent, mixing the concentrate from a can with DI water from external source or generated by the unit
  • Optional adaptive concentration control and dosing of cleaning agent with integrated ZESTRON® EYE management

AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines 1
CompaCLEAN AUTOMATIC ADAPTIVE DOSING pcb smt microelectronics stencil misprint cleaning machines

CompaCLEAN Sales Downloads

CompaCLEAN Service Downloads